Coverage of the MADE Show continues with the Heavy Bikes' Hypocrite Gravel Bike, a sand casted, no-weld, single piece, aluminum framed bike.
I saw so much at the MADE show these past few days. And it was… honestly, it was a bit overwhelming . For this story, I will get right to the gist of it. I ran into Charlie Murray, the man behind Heavy Bikes, early on in the show. When I saw theBut, after talking with Charlie, it was clear that he was on to something. And his enthusiasm and genuine stoke about it was contagious. So, let’s talk about the bike.‘Pascal Process’ for the pressurized solidification of sand casted parts.
That fit drives a 3D-printed sand mold design. The mold is then filled with molten A356 aluminum.the pressurized solidification ensures a properly filled part with enhanced mechanical propertiesHeavy then machines the interface and “art surfaces” after heat treating the frame. Charlie told me that the dimples that are on the show bike are just there to show the kind of details that can be accomplished with the casting technique.
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